I've been schooled by a guy who definitely knows his Turbo Buicks that if you're running a stock turbo, stock head gaskets, stock head bolts and stock bottom end and are running more than 20lbs of boost on a frequent basis...you're on borrowed time.
...Even with alky or race gas in the mix...
The stock turbo's efficiency is basically max'd at 20lbs and it has to spin too fast when pressed beyond that. More heat means power loss and also means the bugger will fail sooner rather than later.
Stock head gaskets just are not constructed to take more than 20 lbs, and stock head bolts are typically stretched or weak enough to possibly allow the head to lift if you press boost too high. When a stock head gasket blows, it can frag in such a way as to cause other issues (cam, rod and main bearing faliure) if you continue to drive on it for any amount of time after it's blown.
Stock bottom end is likely to walk a bit at higher RPM under extreme load, and if it moves too much..you donate a motor.
Since boost is actually a resistance/back pressure measurement, more boost does not necessarily mean more power...it just means the air can't over come the restrictions in front of it any faster. That's why bigger turbos, down pipes, inlet tubes,etc. can produce more power at lower boost levels than smaller ones. I think someone else already mentioned there is a point of diminishing returns.
Sure you can crank up the boost on a stock combo until it runs 11's or faster....but for how long before it gets real expensive?
The approach I've decided to take is to keep my boost at 20 or less and tune by playing with fuel first and then timing and then work on my 60's etc.
If I max out what I can do at this level and want more, then it's time to invest in some upgrades (i.e. Bigger turbo, better bottom end, etc.) and preventive measures (i.e. Better head gaskets, bolts etc.) And start upping boost from there.
My goal is to go as quick as I can with what I've got, without compromising reliability too much.
Now I just gotta get my happy @$$ to the track and run this thing.
Does any of the above sound off base?