Roll bars
This subject has had alot of posts, some just recently. Suggest those interested do a search.
DO NOT stick weld a roll bar.Slag inclusions will cause serious strength issues and promote cracks. It is NOT an NHRA approved welding method.
The .118 is OK, IF the tube is sonic tested prior to use. Mill runs of so called .120 wall are often under the minimum of .118. Thus the use of .134 to assure compliance. [NOTE: both the M/S and moly tube must be 1 3/4" OD. 1 5/8" tube comes into play ONLY when a cage is installed.]
BOLT IN kits in a GN ARE NOT LEGAL, regardless of what was at BG. There it's pretty much "if it's not on fire and upside down, race it".
Here's the latest return e-mail from NHRA on a bolt in seat support bar:
"As for the crossbar, the only bolt-in (removable) bars that we allow are the swing-out side bars. The cross bar must be welded in. The only exception to this is if the car does not require a roll bar or cage and therefore, the bars can be done whatever way they want, but as soon as they run fast enough to require a bar, it will need to be changed. If you have more questions, please feel free to contact us."
As a reference to wt, I am installing a moly 6 pt in my car this week. The main hoop in moly weighs 14#. The same hoop in M/S .134 wall is 23#.
Referring to cost: There's no free lunch.. if you want it done RIGHT, pay the man. .134 M/S tube is about $2.50/ft. The .083 moly is $5.00+/ft.
I'd suggest anyone that is putting a bar in their car, read and adhere to the rules and forget the "ya, but my buddy's car is a bolt in, made w/ exhaust tube and they let him run".
Nuf said,