Jeff -
Yes, I (or rather, my machine shop) did fill in the groove in the block. Now I wish I hadn't.
The whole story:
On the one hand you have the Ruggles cam bearing mods. Ruggles developed this before the '86/'87 motors came out, so he had no groove underneath the #1 cam bearing to deal with. At that time the oil path to the drivers side gallery was through a hole in the #1 cam bearing (at 9 o'clock), around the groove in the #1 journal, and out another hole in the #1 cam bearing (at 3 o'clock). Ruggles used smaller holes in the #1 cam bearing to restrict oil to the drivers side gallery, with the aim of getting more oil to the rods and mains.
Then comes the '86/'87 motors, which have the groove underneath the #1 cam bearing. I understand that the stock cams had no groove in the #1 cam journal. Oil flow to the drivers side gallery was around the cam bearing, not around the cam journal like it had been.
So I was rebuilding my engine. I wanted to do the Ruggles cam bearing mods. All replacement cams have the groove in the #1 journal to make them compatible with the older engines. So I was going to do the thing with the smaller oil holes in the cam bearings, and let the oil flow around the cam journal. If you don't fill in the groove though, oil flows around the outside of the cam bearing as well as through the cam bearing holes and around the #1 journal. Two oil paths to the drivers side gallery instead of one. So, on the later block, if you want the smaller cam bearing holes to work, you have to fill in the groove. So that's what I did.
Fast forward a few thousand miles. Pulled my econo roller cam as a preventative measure, and found some #1 cam bearing wear. Did more research, decided to install one of TA Perfs hipo cam bearings. These are grooved on the outside, and the #1 bearing has only 1 hole instead of 2. After thinking about this for a while, I decided this is the better way to go. In essence, keep things like the factory changed them to in '86.
If I was to start all over again, I would have this setup:
- I would *not* fill in the groove under the cam bearing
- I would use the TA Perf cam bearings
- I would fill in the groove in my replacement cams #1 journal
This would duplicate the '86 and later setup. I think the extra surface area available on the #1 bearing (since you don't have that groove in the journal) is worth more than restricting flow to the drivers side gallery. I think in the end you'll lose more oil pressure from a worn #1 cam bearing than you will from the lifters/cam bearings on the drivers side gallery.
That being said, I've never checked to see how the groove in the #1 journal could be filled in. Someone on this board said something about a crank repair shop filling his in, but I never checked into that. I would have thought that JB Weld would be a bad idea, but if Mike T at T/A Perf said it was okay I'm not going to say different!
To sum up my long story, there's two ways to go: oil around the outside of the cam journal, or oil around the outside of the cam bearing. (Or both together) I started out with the first one, which is why my groove is filled in, but then went to the 2nd one, which I think is the better way. Sounds like Mike T is suggesting the 2nd way to you as well.
You don't have to fill in the groove in the cam journal though. You can use the TA Perf bearing, which just has one hole, and leave the groove under the bearing alone. This will give you most of the benefit (with the lowest amount of effort too!), just not as much benefit as filling in the cam journal too. That's essentially the setup I have now.
John