Extrude Hone
Primary applications are air induction components for internal combustion engines, including intake manifolds, cylinder heads and exhaust manifolds. By smoothing these rough "as cast" surfaces in the induction passages, Extrude Hone dramatically enhances air induction and combustion chamber "swirl" velocity. The increased air volume and improved fuel/air mixture result in a cleaner burning, more powerful and more fuel efficient engine.
Extrude Hone’s Powerflow processing of intake manifolds and cylinder head intake ports already has met the challenge for viability, reliability and cost effectiveness. Its value was proven in a four-year, $8 million effort supported by Ford, GM, and the Advanced Technology Program of the National Institute for Standards and Technology.
The process is applied to intake and exhaust manifolds, and cylinder heads, in order to remove rough cast surfaces that restrict horsepower efficiency. Powerflow enlarges and uniformly polishes air and fluid passages to maximize flow velocity through the component. All polishing is performed parallel to the air/fluid flow. The result is a surface finish "grain" achieved in the same direction.
Superior results are reflected in the widespread use of Extrude Hone’s Powerflow by professional race teams in NASCAR, NHRA, IRL, CART and SCCA. Production vehicles, such as the Ford Contour SVT, rely on Extrude Hone to produce the increased airflow required for the 2.5L V-6 to achieve 195 hp. Extrude Hone is responsible for annually processing thousands of intake manifolds and cylinder heads at its headquarters in Irwin, PA.
In addition to meeting the rigid requirements of professional race teams and production automotive manufacturers, Powerflow is an effective process for the performance enthusiast. Mustangs, Corvettes, muscle cars and high performance imports offer many excellent performance enhancing opportunities for Extrude Hone. Increased custom airflow can be tailored specifically for a Powerflow application. Results have demonstrated that such increases can exceed 30 percent on aluminum intake manifolds and 25 percent on cylinder heads.
Another popular application is strengthening a component. The process eliminates stress risers, such as burrs, from edges and surfaces where a crack can occur. Extrude Hone routinely processes gears and brake rotors to provide a uniform edge that significantly improves the dependability and life of highly stressed components