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half throttle, car goes lean instantly...

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#1. Drop tank and look for a damaged sock. Could be collapsing.
2. Check for any dents in the fuel lines, or kinks in the hoses.
3. Replace the fuel pressure regulator.
4. Check that check valves are where they're supposed to be, and not where they're not supposed to be, and that they're working properly.
5. Check that the EGR valve isnt pushing open under exhaust pressure, and that the solenoid is working right. At idle, pull the vacuum line off and make sure its not sucking air. Check for pinholes or cracks in the EGR diaphragm. Take the hose off, reach underneath and pull up on the diaphragm. Plug the barb with your finger and let go of the diaphragm. It should hold pretty well.
6. Make sure the steel vacuum lines arent cracked or have pinholes, and that any vacuum lines going to the regulator arent collapsing or have cracks/pinholes.
7. Use a 1/2" hose and listen all around for vacuum leaks, especially at the base of every fuel injector to listen for cracked injector o-rings. The propane test doesnt work. The hose will amplify the leaking sound BIG TIME.
8. Swap to a different MAF, and make sure everything is right...dipswitches and chip is programmed right. Dont want a maxed out MAF.
9. Check continuity of the orange power wire going to the ECM from the battery. Unplug it and check the continuity from the battery to the connector. Right where the wire goes into the fusible link, my wires had all broken internally, but the insulation was still there, so there was no way to tell. This cured SO many drivability issues its unbelievable.
10. Make sure you have the correct gas tank cap. This is important.
11. Check the check valve for the charcoal canister. Check all lines going to it.
12. Check all fuel system wiring and relay. Pop the connector out of the fuel pump relay on the passenger side inner fender, and clean out all the hardened dielectric grease with ronsonol lighter fluid and bristle brushes. Make sure every pin and socket is CLEAN. Do it to the knock module connector as well.
 
As for the SMC alky not working, mine died as well. First the pressure switch was bad. I fixed it. Then it stopped again. The pump itself was jammed up with corroded crap from the fuel pump body. I unjammed it, but a few weeks later, it jammed up again. This time I really got into it and unjammed it, and put a power supply to it at work, with 18 volts, and kept flushing it and blowing it out. Eventually it worked probably better than new. The thing spins like crazy. I even ran the tank dry for 6 months and it still works awesome. I also polished the pump body, to get all that coating off the pump so it wont clog up again. I also changed the wiring around on the system. But if you're not comfortable with repairs like this and alternative wiring, then just send it to SMC.
 
While I work on that check list, as I have done some of those things, I have been working to fix this alcohol not spraying, I have the same exact problem as jason...car dies sometimes when i hit the test button and sometimes not, no spray on light...i went to radio shack to get new male and female conectors to the alky tank and pump but they didnt have them (they had audio ones)...so first i need to get new connectors preferably the non-solder type, i just dont know where to get them. The ones i have now look bad. After the alky is fixed then I will troubleshoot from there...Anyone know where I can get these...Sorry I work slow guys, I'm very busy trying to graduate in 2 weeks...Go Gators!
 
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