Deejpig
New Member
- Joined
- Aug 23, 2015
- Messages
- 11
I recently replaced the old exhaust system on my '87 GN with a Pypes SGG50R system, and I'm very glad I did. The old system was a custom 3" with dual Flowmaster mufflers. It was loud and had a ton of drone at cruising speed. The new Pypes system is a little quieter at idle, a lot quieter at cruising speed with no drone, and about the same at WOT. It seems the like the perfect mix between quiet stock exhaust and the rumbling Flowmasters. (FYI, I bought my system on Amazon for $346.85 with free 2-day Prime shipping. http://www.amazon.com/gp/product/B007N6HHDW?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00)
I read a lot of other posts about issues with the way the system fit out of the box. I did not have any issues with this, but I think that might be because of the way I installed the system (more on that in the next paragraph). Both tailpipe sections are close to the upper control arms and springs, but I didn't have to modify them to make them fit. The only modification I had to make was to the muffler hanger brackets. I had to twist them 90 degrees so they could be attached flat against the frame. I also polished the ends of the tailpipes.
The instructions with the kit (and other posts) said to start the installation from the rear of the car and work towards the front. The instructions included were not accurate for my car (and I assume all other '87 GN's) since the only holes already in the frame rail to attach the tailpipes to are too far towards the rear of the car for anything else to line up correctly. Therefore, I knew I would have to drill new holes in the frame rail to mount the tailpipes. So I ended up starting at the front and working back because, basically, I wanted to make sure everything in front of the tailpipes was connected (loosely) before deciding where to drill the holes to attach the tailpipe brackets. (I'm guessing - and let me emphasize that this is just a guess as I am clearly not an expert - that some people may have had issues with the tailpipe clearing the control arm because they drilled and mounted the tailpipe brackets too far towards the rear of the car before dry fitting everything else.)
Here is what I did for the install. It took me about 4 hours to do the install (not including removing the old system), and I did it in my driveway with the car on jack stands. I already had a cat-delete pipe from the old system, so starting from the front:
drivers side
passenger side
passenger side
drivers side
drivers side
I read a lot of other posts about issues with the way the system fit out of the box. I did not have any issues with this, but I think that might be because of the way I installed the system (more on that in the next paragraph). Both tailpipe sections are close to the upper control arms and springs, but I didn't have to modify them to make them fit. The only modification I had to make was to the muffler hanger brackets. I had to twist them 90 degrees so they could be attached flat against the frame. I also polished the ends of the tailpipes.
The instructions with the kit (and other posts) said to start the installation from the rear of the car and work towards the front. The instructions included were not accurate for my car (and I assume all other '87 GN's) since the only holes already in the frame rail to attach the tailpipes to are too far towards the rear of the car for anything else to line up correctly. Therefore, I knew I would have to drill new holes in the frame rail to mount the tailpipes. So I ended up starting at the front and working back because, basically, I wanted to make sure everything in front of the tailpipes was connected (loosely) before deciding where to drill the holes to attach the tailpipe brackets. (I'm guessing - and let me emphasize that this is just a guess as I am clearly not an expert - that some people may have had issues with the tailpipe clearing the control arm because they drilled and mounted the tailpipe brackets too far towards the rear of the car before dry fitting everything else.)
Here is what I did for the install. It took me about 4 hours to do the install (not including removing the old system), and I did it in my driveway with the car on jack stands. I already had a cat-delete pipe from the old system, so starting from the front:
- Loosely connect the Y-pipe to the delete pipe and stock support bracket and support the rear side of the Y-pipe with a ziptie around the driveshaft.
- Make the connections from the mufflers onto the Y-pipe and the tailpipes on each muffler.
- Since everything was now dry-fitted in place, tighten the bolts connecting the Y-pipe to the delete pipe.
- Position the drivers side tailpipe where you want it and mark the location for the bracket mounting hole.
- Drill the required hole in the frame rail and loosely mount the tailpipe bracket.
- Repeat steps 4 and 5 for the passenger side.
- Rotate the mufflers into the position you want and tightly clamp the inlet side of each the muffler to the Y-pipe.
- Twist the muffler hanging brackets that came with the kit 90 degrees (I used a vice and pliers)
- Hand tighten an exhaust clamp on the outlet side of the muffler along with the muffler hanging bracket.
- Position the muffler hanging bracket flat against the frame rail going up towards the pinion snubber.
- Mark a spot to drill a hole to mount the bracket, drill the hole, and mount the bracket.
- Make sure your positioned tailpipe is still where you want it, adjust if necessary, and tighten the tailpipe mounting bracket connection.
- Tighten the exhaust clamp that connects the tailpipe to the muffler outlet
- Repeat steps 9 thru 13 for the other side making sure your tailpipes are as symmetrical as possible.
- Double check all connections to make sure they're tight.
drivers side
passenger side
passenger side
drivers side
drivers side