I have just taken off my passenger side stock exhaust manifold.The driver's side i just replaced with a stock new direct placement header.Being new I did not use a gasket for the new exhaust manifold(header).Now on my passaenger's side i thought it had a crack but, after taking it off no cracks anywhere,flange looks real straight as well.I am thinking when the stock manifolds were installed about 6,000 miles ago,there was no gasket.Just bolted on.I have heard that if it is not a new header it would be wise to use a gasket to the cylinder head.I have also heard that the new gaskets like 10 to 14$ don't blow out like the older ones do.Any one have any opinions here???I definately have an exhaust leak but I think it was from a no good cheap copper gasket on the flange but I still do not rule out an exhaust leak from the header to the cylinder head.
