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Stock Intercooler Scoop Repair

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Azrial89

Member
Joined
May 8, 2011
Messages
301
I decided to do a little DIY project to fix my stock location intercooler scoop. If you have lowered your car, like I have, you may have a problem with the scoop scrapping on absolutely everything, cracking, and pulling rivets. So here is what I did...
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This is the before photo of the demolished scoop

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I removed the old rivets and drilled holes in the scoop so that I could "lace" it back together...

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I then safety wire laced it tightly back together...

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Then came the messy part, Fiberglass!! Follow the directions on the box and make sure your in a well ventilated area.

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The next day after it dried fully I started in with the Dremel and sandpaper to smooth it all out

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Then just a coat of spray paint. All in all, it was cheap to do and a nice simple project most anyone can do. Its not the most high tech or best looking repair, but hey it sure does work and it beats trying to get a new one. Or just get a FMIC! which is in the works for me :)
 
I have more photos if anyone wants them. Please dont laugh at my little crude project :)
 
I ran over a feed sack one day and nearly ripped mine off. You can take some thin stainless washers and put them on either side of a rivet to give them a little more tooth and keep them from pulling through.
 
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