Posted this question and pictures in the Engine Tech forum, and received some helpful advice:
http://www.turbobuick.com/forums/threads/cam-button-in-stock-timing-cover.404651/
Other opinions on the usefulness of 135kmi stock cover with metal loss due to years of abrasion from plastic cam thrust button?
I don't know what original thrust button surface looked like in the stock TC, mine has recessed hole ~0.05-0.06" leaving 0.11" of aluminum to water pump side. Cleaned this with end mill for a flat surface for new roller-style button.
I also sanded the oil pump cover on a flat granite block, but this uncovered small casting flaws beneath original surface. I didn't have oil pressure problems and no gear play, but the cover was grooved from years of spinning pump gears.
This car is pretty much a door slammer daily driver, but I would still prefer to keep the original parts on the engine. However, the original TC and oil pump cover seem passed useful life now, so new replacements are probably required.
Thanks!
http://www.turbobuick.com/forums/threads/cam-button-in-stock-timing-cover.404651/
Other opinions on the usefulness of 135kmi stock cover with metal loss due to years of abrasion from plastic cam thrust button?
I don't know what original thrust button surface looked like in the stock TC, mine has recessed hole ~0.05-0.06" leaving 0.11" of aluminum to water pump side. Cleaned this with end mill for a flat surface for new roller-style button.
I also sanded the oil pump cover on a flat granite block, but this uncovered small casting flaws beneath original surface. I didn't have oil pressure problems and no gear play, but the cover was grooved from years of spinning pump gears.
This car is pretty much a door slammer daily driver, but I would still prefer to keep the original parts on the engine. However, the original TC and oil pump cover seem passed useful life now, so new replacements are probably required.
Thanks!