Shawn, it is hard to offer an opinion without really looking at it so you will have to do the looking. It's hot enuf in Houston for me right now, I don't need to visit the Fort!
1. What temperature does it run at on a hot day going 70 mph down the freeway? Is is down around 170-175?
2. Does it have all the baffling around the front of the radiator? There should be a felt piece on each side of the radiator that extends forward and then another piece that is attached to the bottom of the grill and goes back to the bottom of the radiator support. The purpose of these three pieces is to force the air that goes thru the radiator to come thru the grill. If the bottom piece is missing, the car, when in traffic, may pull the hot air rising off the pavement up and thru the radiator rather than somewhat cooler air thru the grill.
3. Take the radiator cap off and drain some water out of the system so you can see the end of the radiator core. Are the tubes (openings) coming out of the core open or do they have deposits clogging the ends?
Count the number of tube openings from rear to front in a row. Are there two, three, or four? This is what we mean by three row or four row, etc.
Four row (or five row) radiators are a lousy investment. They provide very little additional cooling at speed and may actually run hotter at idle. Why?
a. by the time the air passes thru the front of the radiator and reaches the rear, it has been heated up by the tubes it has passed over so the air temperature is much closer to the water temp in the radiator and does not remove much heat.
b. The tube width is more narrow (in order to get the core to fit within the side tanks) and it is oval in shape. We are talking brass/copper not aluminium. Therefore, the fin bonding occurs over a smaller area and the fin is less efficient in picking up heat for transfer purposes. Brass/copper is better at heat transfer than aluminium but the oval shape creates surface problems that increase as the tubes grow smaller. Aluminium has a worse coefficient but the tubes are rectangular and provide more contact to the fin bond.
c. The core is more tangled up with fins and air has a harder time passing thru it and when sitting still, the fan struggles harder to get pulled thru the core and that is the reason it can run hotter. Better four row cores have no more than 14 fins per inch and some may have 12. It is a competition between having a lot of fins per inch to transfer more heat and having enuf space between the fins to allow air to actually flow thru in order to pick up the heat off the existing fins so the heat moved to the fins can be dissipated.
d. Smaller tubes stop up easier with coolant silicate deposits and mineralization from the water if distilled is not used.
4. check the voltage to the fans and be sure it is close to battery voltage when the engine is idling.
In my experience, thermostats tend to either work or not work. I doubt that is your problem.
If the core is clogged up, professional cleaning (rodding out) is a waste of money in my opinion. Yeah, yeah, yeah, I know that people have been rodding out radiators for 75 years. I still think it is a waste of money. I would replace it with a modern h/d three row core from Nick.
If it is a four row core and has more than 14 fins per inch, I would replace it with the same.
If it is missing baffling, replace it.
If it is clogged up with crud, RMI-25 is not the cure. It won't hurt but it probably won't make much of an improvement. It's not made for that problem and neither is anything else.
If the radiator appears to be unclogged, has 4 rows or 3, has 14 fins per inch or less if four rows, the bottom part of the radiator feels as hot as the top part after it has been run, the baffling is in place, etc., you can try distilled water and rmi-25 and NO antifreeze during the summer to see if that won't cool is down a bit. Antifreeze is not a good transferrer of heat.
That is about all I can think of at the minute other than an overdrive pulley for the water pump to make it move a bit more water at idle...but, normally, that should not be needed. I would think you would have to have a long sit in traffic on a hot day to exceed 200 degs. Oh, I think R134a AC conversions may make them run about 10 degs hotter.
Now, if you have a fricking front mount like me, it is the subject for a different conversation not to mention a CAS three PASS (not row) radiator and dual fans.
