I recently installed a Duttweiler Neck and here were my findings:
1. JB Weld held a Dutt neck on for about 15 minutes of run time and three short bursts to 20psi. It then failed in dramatic fashion.
The neck broke clean off. The neck was prepped similar to a weld prep. Large 45 degree angles were ground onto the neck and intercooler base neck thus forming a V when assembled. New JB weld was purchased, mixed exactly to the instuctions, the surface was ruffed up, all paint removed, and degreased before assembly. Cure times and temperatures were strictly followed. In summary, JB weld is great stuff, but not for Dutt Neck installs. My advice is to find someone with a TIG welder. A local Phoenix shop welded mine on after I cleaned up the JB for $15. So much for trying to do everything yourself...
2. When installing a Dutt neck there is an opportunity to reduce the pressure drop through the stock core. With the neck removed, shine a light inside. The intercooler tubes stick out of the core a good quarter inch on the inlet side of the intercooler. The air must find it's way into the tubes and across the core thus creating turbulence and pressure drop in the process. What I did was cut ten lengths of 3/8 inch OD aluminum tube and JB welded these between the channels that jut into the core. The interface now forms a bellmouth helping the air find it's way through the core. My shop vac water manometer recorded a 50% pressure drop. The trick was getting the tubes inside. I rigged up a yardstick with a big wad of duct tape. After degreasing the inside of the core, I'd take a length of aluminum tube, smear JB on one side, stick the dry side to the tape and using a mag lite, carefully guide the tubing to fit between the raised inlet channels. Do it ten times and then let it sit for a couple of days. Now weld your Dutt neck on. Result is the highest flowing, lowest pressure drop stock core intercooler you can make. Sorry, no track times but the concept is outlined in "Tuning Force Induction Engines" under the intercooling section.