OK, I'll rephrase. We installed a new intake on the car. I filled up the coolant, drove around, all seemed well. I started looking over everything, and saw coolant around the front of the intake. I thought it was a poor seal on the intake gasket, even though we did it right. So we pressure tested it, and found the stat housing was leaking really bad, and the coolant was running down across the front of the intake. So we finally get that to seal up, and pressurize the system to 15 lbs. You could hear hissing from the heater core area, so we bypassed the heater core. We then put pressure back up to 15 psi, and didn't hear anything, but only left the pressure on for a minute or two. My heater core never leaked before, inside or outside. Maybe the pressure from the test opened something up, because I doubt my car ever see's 15 lbs. It runs cold. We DID use a radiator pressure test kit, where it screws on in place of the cap. I'm wondering if we should do a longer test, or if this is satisfactory. I guess we will replace the core, but I"m going to test it by itself before, just in case it was the valve or something, like I said, it never leaked before. How long should we leave the pressure on? I bypassed the valve also when I bypassed the heater core. So to summarize, with that stuff bypassed, you can no longer hear any leaks, but the pressure was only on for 1-2 minutes, and I don't know if thats long enough to call it good.