Cam timing
The real meal deal.. Strait from the General's shop manual.
page 6A5-10.
1. Turn the crank so that the #1 piston is at TDC.
2. Turn the cam so that, with the sprocket temporarily installed, timing mark is straight DOWN.
3. Assemble timing chain on the sprockets with timing marks in their closest together position. Figure 12 shows this layout.
4. Torque the bolts to 31 ft/lb. [LOC TITE!!]
To find the TDC, I ALWAYS use the degree wheel to find it. DO NOT GUESS!!
No degree wheel? Since the balancer is not rubber mounted and thus not subject to slipping, I'd install the ft cover, slip the balancer on and rotate to TDC.
There are 2 ways to check the accuracy of the marks.
1. Cover and balancer on, head off. Make a steel bar to go across the bore. Add a bolt thru the bar to stop the piston down in the bore, bolt it on the #1 cylinder.
Rotate the crank clockwise until the piston comes to rest on the stop. Mark the balancer , using the tdc mark on the cover for reference.
Rotate the engine CCW to the stop, mark the balancer again.
Split the difference... It best come out on the original TDC marks!!
You can also use a degree wheel to this. [Usually if the engine is out of the car.]
If the head is on, you can modify a spark plug w/ a bolt thru the shell to act as the stop and do the same procedure as w/ the bar.
ALSO, When the balancer is off, I always measure and mark it for 25* ATDC for setting the cam sensor. I paint the balancer flat blk and the TDC slot is white and the 25* mark is a filed slot that's painted yellow. [Model car paint kits are nice to have in the shop, along w/ a fine brush or 2.]
I'd be willing to bet that the cam sensor is the culprit here...
180* out and the fuel is dumped on closed valves... Set somewhere other than dead on or 180 out, and the backfiring, no-start, etc takes place. Close to right and the engine runs, but not good.
If it's not the cam sensor.. IS the crank sensor intrupter wheel on the balancer in the right location?? loose ??