Here is my WTF update on this.
Going to Jimmys to install the PTC so I had to get this boost issue resolved tonight. Check this out....
To recap, I used to run 23psi with the CAS V2. When I ditched the FMIC I screwed out the rod 3 turns. Then my post 2 above happened and I've done this to the wastegate rod...
3 turns (done after ditching FMIC)
5 turns (done before I went out tonight)
3 turns (boost was still easily going past 20psi on about 3/4 pedal)
3 turns again (damn)
2 turns (rod is almost falling off now)
Unscrewed my Manual Boost Controller screw all the way out as it was STILL NOT SETTLING AT 20PSI!!! I had about 2-3psi in the MBC.
FINALLY, after
16 turns OUT of the adjustable wastegate rod and taking out 2-3psi from the manual boost controller the GN is sitting at 20 to 20.5psi WOT.
I've never noticed each turn of the rod being 1psi, but I'd say every 3 turns is 2psi for sure. That means about 12psi out in the rod and another 2-3psi gone in the MBC.
The only person I've heard ditching the FMIC is Bruce Plecan for an alcohol test he did. I can't find the thread but I don't recall him saying anything about this kind of overboosting by ditching the FMIC. I have a hard time believing the plumbing and FMIC core can eat up this much boost, but oh well.
Spools like crazy and at 20psi and 25 degrees of timing, with 100% Meth and the alky knob at 10, MV are low 800's and no knock. 2nd Meth nozzle is coming soon so I can run around 25psi.