The bigger the turbo at constant boost the better the efficiency, assuming you are over about 15 psi boost for turbos like we run, so the less heat in the intake air. A 63E flows about what the 67 does, so I agree that it is more than enough turbo for stock unported heads. I doubt I would pick up any more hp going to a 70 with the stock heads.
What I've learned over the years, tuning at the edge of detonation with 93, is that if you use the standard calculation for injector size you won't have enough injector by about 20%. Most online calculators and Joe Lubrant's spreadsheet at gnttype.org assume a bsfc of .5, which is fine for race gas, but you need extra fuel to make up for the lower octane. I'm only running about a 70-72% duty cycle but I needed to make a chip for the 72's for a friend who goes much faster, and I wanted to prove to myself that I could run them on the street, and I would have been maxed out already on 50's (and 60's weren't available back then) so I went up to the 72's from the 40's. I run rich, but not super rich
. AFR by LM1 is about 10.7-11. I've pretty thoroughly explored the tuning space of richer/more boost, leaner/less boost in that area and my car seems to like that best. I used to run 20 deg of timing but finally tried 18 last year, and another psi or so, and it may have picked up .1 sec, but maybe not. Even with 20 deg I was running 23-23.5 psi in 1st and 2nd, and 22 to maybe 23 in 3rd, but I didn't start the tune there
. You don't want to know how many hours and chips as I tweaked and experimented and worked my way up. I think one thing that many people don't appreciate is how important the spoolup and transition fueling is - any knock there and it will take the motor a few seconds to recover and put extra heat in that ultimately limits what you can run in 3rd, for example.
Believe me, I understand the benefits of water and/or alcohol injection in the combustion process. I just don't want to deal with having to remember to buy it, worrying about how low it is, worrying if a nozzle is going to plug or a pump or fitting fail, or whatever. Most people that really push for max hp on alky are really running a hybrid fueled vehicle with anywhere from 10-30% of the fueling coming from the alky. At that level of performance you are so far past what 93 octane will support that if anything goes wrong with the alky system I don't think you could detect it and get off the gas fast enough to not hurt something, and that is more risk than I want to take. If you are only using it bump up the boost 1-2 psi, well, that's a lot of expense and hassle for a minimal gain. I don't claim my position is for everyone, it's just mine
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