Ormand said:
We'll have to disagree on that one, Dave. At X rpm, the engine is only going to take in a fixed volume of air. Pressure doesn't matter, that changes density, but it doesn't affect the displacement of the engine. For a 3.8 liter 4 cycle engine, that amount of air is going to be pretty close to a half gallon, every time the engine turns over.1000 rpm, 500 gallons of air per minute. Now, a bigger turbo will probably be more efficient at some point, and at that point there may be cooler air, thus more weight, but it won't be huge difference. Unless there is a BIG diff in air temp, there won't be much diff in the mass air flow, and no diff in the volume flow. And if the bigger turbo is more efficient, there will be more power out of the engine, at the same boost level. So, you need to be careful, and watch the O2 levels, but it shouldn't make a big diff, IMO.
I guess we'll just have to agree to disagree. You're statement that "At X rpm, the engine is only going to take in a fixed volume of air" IMHO is totally wrong.
And when you start moving up to bigger turbo's and are able to monitor the amount of air moving into the engine, you'll find out that there certainly can be a lot more air moved through the engine at a given rpm.
Since I'm able to watch (via direct scan) the raw data being produced by the MAF (and not limited to the stock MAF's 255gps upper limit). It's very easy to monitor a specific rpm range at a given boost level and watch the difference in air flow across several different turbos and even different turbine configurations on a given turbo.
Nothing on the inside of my motor has ever been changed. Still all stock. In comparing imperical data files on DS and watching the tremendous differences in air flow from a stock turbo to a TA49 and then to a TE44, then to a PTE44. The bigger turbos are in fact able to force more air into the engine at a given rpm point and boost point.
I always like looking the points about where my car makes the 2-3 shift. It's very consistent and usually always occurs at 5000-5100 rpm so this is a good point in the graph to look at data. The boost and rpm are constants. The only difference being turbos and turbo configs.
If your original statement above were true there certainly would be no need to go to bigger injectors cause the engine just can't move any more air.
Just increasing the efficiency isn't going to account for the need for more injector. Moving more air, and lots of it, will increase the need for fuel to maintain a given air fuel ratio. When I move up to my present turbo configuration TE44 with .85 Precision turbine housing, even the red stripe 40's I had couldn't supply enough fuel to keep up and were being forced to duty cycle levels exceeding 120%. To keep air fuel ratios in the safe zone I had to move up to 50's, and they are being driven to duty cycles in the 87% range, which I consider to be just about perfect.
And I know for a fact I could move even more air through it even before modding the engine. Just need a bigger turbo to prove it ($$$$).
My airflow at this stage is now consitently in the 360gps range at the given point I mentioned above. Significantly more air than was attainable with the smaller turbos.
I've been racing this same car for 19 years, and collecting data for more than 10.