Originally posted by Carman83ss454
I have a '94 Jimmy I bought with 60K on it, is now at 190K+.
On the fuel system, yes, it USED to be a costly fix. To be exact, there's a "main" injector/pressure regulator assembly under the lower intake plenum. In the past, if the main injector OR the FPR malfunctioned, you had to replace the entire assembly. In fact, when the plastic supply lines to the main injector/FPR became brittle and ruptured, the entire unit had to be replaced. Now though, all 3 parts are available separately thru the aftermarket, or OE. IMHO, the aftermarket pieces are just as good, and in some cases, the aftermarket producers are supplying the OE with parts. Also, the main injector (sometimes called the "spider" injector) MUST have 66 psi of fuel pressure in order to supply the 6 cylinder injectors. Less than that, and it pretty much just shuts off.
The front end will eat lower ball joints like a homeless guy at a free buffet.
If you get a check engine light/SES code related to the EGR system, do not replace the EGR valve right away. Remove it and check for a piece of loosened carbon holding the valve open. 99% of the time, that will be the problem. If this is the case, run/rev the engine for a minute with the EGR valve removed to blow out any other loosened carbon chunks.
The 4.3 Vortec heads seem to have the same problem as production smallblock Vortec heads, coolant loss. Mine has been "consuming" a slight amount coolant ever since I got it, and I still don't know where it's going. But, it has never gotten worse in 130K+ miles. Just check it regularly, and it should be OK.
If you find an oil leak in the oil filter adapter area, it's the adapter O-ring. Don't bother trying to tighten it, it won't work. Get a new one. The oil lines are also a leak point at both the filter and the cooler.
Overall, my '93 has been one of the best vehicles I have ever owned, it has seen it's fair share of abuse, and still keeps going........knock on wood.
If I think of anything else, I'll let you know.
Scott