Replacing Oil Pump

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Turbocharged Sex Cylinder
Joined
Jul 6, 2001
Messages
79
We suspect a problem with our oil pump and are about to remove the pump and replace it. Does anyone have any advice or suggestions? How much disassembly is involved?
 
Pretty easy job to disassemble for inspection. Where the work comes in is when you get to replacing parts. At minimum, you MUST check/adjust gear end-play. Do NOT overtorque the (6) small bolts that hold on the cover plate. If the scoring on the cover is not severe, you can sand it smooth by gluing a piece of 400 W/D paper on a square of plate glass or aluminum plate, then use WD-40 and a circular motion to remove scratches. Pack the new gears with Vaseline, pull the cam sensor, and use a primer tool to build oil pressure before firing the motor. IIRC, torque on the cover bolts is 120 in-lbs, and the gear end play is 0.002" - 0.005"... Oh, and CLEAN EVERYTHING twice!
 
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