WH1_T-Type
Well-Known Member
I’ll start this off with a big shout out to TB.com member CharlieF1. He has been a HUGE help both through email and on the phone. I can tell you I would not have been able to do this without his help.
Almost a month ago I started a thread about replacing my front suspension, steering components, rear springs, and doing a front and rear brake job.
http://www.turbobuick.com/forums/threads/suspension-rebuild.374652/
It’s taken awhile because I have had to do the work during my days off, the work also competed with time with my wife and kids, preparing for a move across country (Active USN) and life in general. But finally done!!! If I can do this, so can you.
I had noticed that there really wasn’t a definitive thread on how to do this and like many people, pictures on what to do help me feel better about starting something I have never done before. This thread will focus on how to do the front suspension and steering. While I was doing this I tried to take as many pictures as possible. I think I got everything on film, but if I am missing anything, just ask and I can get a shot of it.
**THIS IS A BUDGET BUILD!! NOT A LOT OF FANCY PARTS OR GETTING THINGS POWDER COATED! PLEASE KEEP THAT IN MIND!!!**
Let’s start with some lessons learned. I have done MOST of my automotive work either with “bolt ons” in the engine bay, or equipment in the cabin. Not a lot of work actually under the car beyond changing oil. Soooo..that being said. Holy &^%$ is it filthy under there!!
1) Wear clothes that you don’t mind getting ruined. That will happen. Shoes you can do without as well.
2) GLOVES!!!!!!! I was working on getting my hands clean for 2 weeks after the first few days of work without gloves!! Now I have gloves!!! lol
3) 1/2in drive tools!! I broke THREE 3/8th in extensions because I don’t have 1/2in tools.
4) The spring compressor SUCKS…be prepared for that. Be gentle with it and you won’t die..(that’s a good thing).
5) Install the spring compressor AFTER you have separated the ball joints, I’ll cover why later.
6) If you pay a shop to press in parts, DON’T TRUST THEM!!!! VERIFY everything.
7) MEASURE the new parts!
8) Have a quality jack and stands. I don’t and made it work, but I would have LOVED to have the larger ones.
9) Have a box or something you can put the caliper on. You DON’T want to let it hang unless you are replacing the brake line as well.
10) If it is a castle nut….IT HAS A COTTER PIN!!! This might be hard to find, but it’s there!
11) Sometimes, just walk away and take a break!!
So let’s talk tools. You will need a mix of metric and SAE (because why not! Wouldn’t want to make this simple, right?) and some specialty tools that you can borrow from the Zone. Here’s a list of what I have used.
Jack w/jack stands
Spring compressor (Autozone rental, $55)
Ball joint separator (pickle fork, Autozone rental, $15)
Pitman arm separator (pickle fork with a slightly different width, Autozone rental, $10)
3/8th drive ratchet (recommend using a ½ drive)
¼ drive ratchet
Breaker bar
5/8th socket
7/16th wrench
3/4in socket
7/8th socket
11/16th socket
1 1/16th socket
20mm socket
18mm socket
15mm wrench
14mm wrench
14mm socket
13mm wrench
13mm socket
8 mm allen
Needle nose pliers
Grease gun
Flat head screw driver
Hammer
Penetrating Oil
As far as parts: since this is the ‘How To’ and not the ‘combo’ section I will just say to use whatever you want to. Honestly it makes little difference on what you actually use and the steps I lay out in this thread, with a few exceptions (i.e. going with a front coil over set up). Since this was a budget build for me I had to shop around and get the cheapest I could find parts for.
Here is a break down of what I replaced:
Centerlink
Idler Arm
Inner Tie Rods
Bump Steer kit (vice Outer Tie Rod)
Upper Control Arms
Bushings for Lower Control Arms
Upper Ball Joint
Lower Ball Joint
Springs all around
Front discs
Pads
Two terms to know: LCA=lower control arm. UCA=upper control arm
Almost a month ago I started a thread about replacing my front suspension, steering components, rear springs, and doing a front and rear brake job.
http://www.turbobuick.com/forums/threads/suspension-rebuild.374652/
It’s taken awhile because I have had to do the work during my days off, the work also competed with time with my wife and kids, preparing for a move across country (Active USN) and life in general. But finally done!!! If I can do this, so can you.
I had noticed that there really wasn’t a definitive thread on how to do this and like many people, pictures on what to do help me feel better about starting something I have never done before. This thread will focus on how to do the front suspension and steering. While I was doing this I tried to take as many pictures as possible. I think I got everything on film, but if I am missing anything, just ask and I can get a shot of it.
**THIS IS A BUDGET BUILD!! NOT A LOT OF FANCY PARTS OR GETTING THINGS POWDER COATED! PLEASE KEEP THAT IN MIND!!!**
Let’s start with some lessons learned. I have done MOST of my automotive work either with “bolt ons” in the engine bay, or equipment in the cabin. Not a lot of work actually under the car beyond changing oil. Soooo..that being said. Holy &^%$ is it filthy under there!!
1) Wear clothes that you don’t mind getting ruined. That will happen. Shoes you can do without as well.
2) GLOVES!!!!!!! I was working on getting my hands clean for 2 weeks after the first few days of work without gloves!! Now I have gloves!!! lol
3) 1/2in drive tools!! I broke THREE 3/8th in extensions because I don’t have 1/2in tools.
4) The spring compressor SUCKS…be prepared for that. Be gentle with it and you won’t die..(that’s a good thing).
5) Install the spring compressor AFTER you have separated the ball joints, I’ll cover why later.
6) If you pay a shop to press in parts, DON’T TRUST THEM!!!! VERIFY everything.
7) MEASURE the new parts!
8) Have a quality jack and stands. I don’t and made it work, but I would have LOVED to have the larger ones.
9) Have a box or something you can put the caliper on. You DON’T want to let it hang unless you are replacing the brake line as well.
10) If it is a castle nut….IT HAS A COTTER PIN!!! This might be hard to find, but it’s there!
11) Sometimes, just walk away and take a break!!
So let’s talk tools. You will need a mix of metric and SAE (because why not! Wouldn’t want to make this simple, right?) and some specialty tools that you can borrow from the Zone. Here’s a list of what I have used.
Jack w/jack stands
Spring compressor (Autozone rental, $55)
Ball joint separator (pickle fork, Autozone rental, $15)
Pitman arm separator (pickle fork with a slightly different width, Autozone rental, $10)
3/8th drive ratchet (recommend using a ½ drive)
¼ drive ratchet
Breaker bar
5/8th socket
7/16th wrench
3/4in socket
7/8th socket
11/16th socket
1 1/16th socket
20mm socket
18mm socket
15mm wrench
14mm wrench
14mm socket
13mm wrench
13mm socket
8 mm allen
Needle nose pliers
Grease gun
Flat head screw driver
Hammer
Penetrating Oil
As far as parts: since this is the ‘How To’ and not the ‘combo’ section I will just say to use whatever you want to. Honestly it makes little difference on what you actually use and the steps I lay out in this thread, with a few exceptions (i.e. going with a front coil over set up). Since this was a budget build for me I had to shop around and get the cheapest I could find parts for.
Here is a break down of what I replaced:
Centerlink
Idler Arm
Inner Tie Rods
Bump Steer kit (vice Outer Tie Rod)
Upper Control Arms
Bushings for Lower Control Arms
Upper Ball Joint
Lower Ball Joint
Springs all around
Front discs
Pads
Two terms to know: LCA=lower control arm. UCA=upper control arm