Bison,
Actually, the pan was very clean. As for holes in the valve body plate, I followed the Shift Kit to a tee. That is one hole plugged and all holes opened up to the larger size of the kit dimension. I don't know how to describe where they are at this point.
I talked with Bruce today and described what I am seeing. First off, he seems like a guy that wants to help people understand these transmissions and that is unusual for smeone that has never talked with me and I haven't bought anything from him so Thanks.

From what I understand I don't have the flare condition. I have a soft shift condition instead. Bruce asked some specific questions that I have to get answers back to him and you before I do too much else.
One of my main concerns was band tightness while installing the shims on the servo. I believe I should use the one additional shim in the kit to firm up the 3 and 4 gear shifts. Here is why I say that. I installed the single shim first without plugging the servo. This gave a soft shift to second and third. I took it back apart, without dropping the pan and installed the second shim and plugged the servo. This immediately gave me no shift feel for second

and what appeared to be a good third. I talked with a local shop and they said too tight could cause no shift so I took the pan off to see how dirty the fluid was and I thought I would take the shim out of the servo. Upon inspection, I had cut the outside piston seal the last time I installed the servo cover. So I installed just the single shim again and the servo with a new seal. This gave good second gear feel but third is soft again. That is a lot of information. :redface: The true engineer would have changed one thing at a time like leaving 2 shims, but I get ahead of myself.
Bruce wants to know which pin I have in the trans. I told him I would get that information this weekend but it may be a little longer. I do know that the servo pin to servo has some wear that will cause some leakage. How much wear? That has not been determined but a billet servo and new pin may be in order shortly.
Here is the tough part for me. I want to drop the pan only one more time if I can help it. I am really starting to hate the smell of trans fluid and the way it makes my house smell. Therefore, I want to buy the PR valve, TV valve and install at one time. I also want to know how to determine if the apply pin has enough tension for the band. Gut feel is the second shim needs to go back in but I would like to be more sure. With the second shim in, I could barely move the band, with it out the band was pretty darn loose. Kit said 1/8 inch of movement with servo cover in place. I don't think I could get that much movement with 2 shims installed, but my hands were saturated with trans fluid and I may have been able to move it better with dry hands.
Again, thanks to all that have replied to this thread. I know there is a wealth of information you guys are providing for free. The thing I do appreciate about my conversation with Bruce today was, he did not give me crap about having a Transgo kit installed. Instead he just tried to help me work through this issue.
Bruce thanks man
