my bad alternator [long]
crazygn: This sounds too much like what I went thru for the past month or 2. I posted at various times and in various posts about my problems:
* fuel pump relay intermittantly failing
* hard starting
* sometimes my anti-theft chip would lock me out
* occasional no-start, when hot
I replaced my hot wire fuel pump relay. Then the stock GM fuel pump relay. Then my starter motor. Then I cleaned the major ground points, relocating the grounds from the back of the p/s head. Finally, after being stuck on the side of the road after my volts fell from 12 to 10 to 8(!), I finally caved in and replaced the alternator and the battery. This solved all my problems.
I am on my 3rd TR and never had an alternator go bad, even on cars with more mileage than my current car. I have followed this board for years, and I just don't often read about bad alternators. Therefore, I feel a little justified about being so obstinate about this. But looking back, it all seems so obvious. The failing alternator kept the battery in low voltage condition. Without a good, strong voltage, certain relays will not trip. With poor voltage, weak grounds did become a problem during the start. Then, when I finally saw the volt light come on, I fooled around for another week trying to see if a bad battery caused low voltage, or a bad alternator. The thing is, a bad alternator will kill your battery anyway.
The moral of the story: It really could be your alternator. Mine tested fine during this ordeal at Kragen with an on-the-car testing gauge.