If I had cracked headers and was planning my new turbo and DP, I'd use this opportunity to go to the T4 flanged header and turbos. TA Performance makes them and you can either do the wastegate off the header (best) or DP (not as effective) and have it plumbed into the DP for stealthyness.
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Then you can rock a T4 .68 PTE62/65 with a V Band 3" DP and gain at least 30whp at 30psi over us with our 3 bolt exhaust housing. Easy 600hp
engine with your mods and moderate boost level.
Single 3" is not stealth and loud. 3 Muffs is quiet but restrictive as hell. I'd bet a dual Borla Pro XS setup would be the best of quiet and power and you can still do the tailpipes the same behind the rears.
One - 2.500 in. - SummitRacing.com
All the above are 2.5" inlet and outlet, then run the usual tailpipes behind the rears.
80lb Injectors and a DW301 fuel pump would be my fuel system. But you'll need a modded Accufab fuel regulator with a bigger return fuel line to keep the pressure down.
Accufab Adjustable Fuel Regulator, Fuel System & Ignition, FUE102 | Cotton's Performance Buick Grand National Parts & Service
Talk to Jack about the -6 return fitting mod.
Sound Off in Quietest to Loudest (Decibels):
1.Borla XS, 80db at idle, 90db at 2,000 rpm, 110db at WOT.
2.Hooker Maxflow, 80db at idle, 90db at 2,000 rpm, 120db at WOT.
3.Magnaflow, 82db at idle, 91 at 2,000 rpm, 114db at WOT.
4.Flowmaster, 82db at idle, 93 at 2,000 rpm, 115db at WOT.
5.Flowtech Warlock, 83db at idle, 92 at 2,000 rpm, 112db at WOT.
6.Dynomax UltraFlo, 83db at idle, 94 at 2,000 rpm, 113db at WOT.
7.Borla XR1, 83db at idle, 96db at 2,000 rpm, 118db at WOT.
8.Bassani Street, 83db at idle, 96db at 2,000 rpm, 120db at WOT.
9.Edelbrock RPM, 84db at idle, 93db at 2,000 rpm, 118db at WOT.
10.Bassani Real Street, 84db at idle, 96db at 2,000 rpm, MAX. (120+db).
11.Flowtech Afterburner, 86db at idle, 94db at 2,000 rpm, 115db at WOT.
12.Flowtech Terminator, 86db at idle, 94db at 2,000 rpm, 119db at WOT.
13.Hooker Aerochamber, 87db at idle, 94db at 2,000 rpm, 114db at WOT.
14.SpinTech, 87db at idle, 97db at 2,000 rpm, 116db at WOT.
15.MAC, 87db at idle, 98db at 2,000 rpm, 119db at WOT.
16.No Muffler, 91db at idle, 103db at 2,000 rpm, MAX. (120+db).