How to fix the orange wire's plug

[m3x1c0]

oops. broke the tab. the cold must be making everything brittle because it just popped off with no effort. Where can I order a new plug. Might as well re do the male and female end.

 

[m3x1c0]

is this what I need? http://www.casperselectronics.com/store2/product_info.php?cPath=67_53&products_id=920

 

[turbo nasty]

http://www.casperselectronics.com/store2/product_info.php?cPath=61_62_5_6_9&products_id=1042

 

[m3x1c0]

http://www.casperselectronics.com/store2/product_info.php?cPath=61_62_5_6_9&products_id=1042

good find! But I'd rather not splice the wires. I'd rather just put a new housing on the wire ends or at most re-crimp new terminals followed by the new housing.

 

[Steve V]

Either will work if done correctly. And I am pretty sure I redid all the fuseable links and grounds with Caspers splices when the engine was out.

 

[bison]

The connector can be replaced in about 20 seconds if you have one. Factory oxygen sensor is the same. Just need the removal tool

 

[m3x1c0]

The connector can be replaced in about 20 seconds if you have one. Factory oxygen sensor is the same. Just need the removal tool

Yes, I plan on leaving the pin alone just replacing the housing. I wasn't aware the housing needed a tool to remove it? Unless you are referring to the pin removal tool. I have one of those. Similar to the molex connectors that I needed to repair on my Maft-Pro.

 

[BOOST N]

I wasn't aware the housing needed a tool to remove it? Unless you are referring to the pin removal tool. I have one of those..

? ? ?

 

[m3x1c0]

? ? ?

 

[Steve V]

View attachment 273677

That looks correct. It's hollow and pushed over the male pin and releases the tiny tabs that hole the pin in the plastic housing. Pulls right out.

 

[Kaz]

Its a Delphi Weatherpack connector.

Removal tools: http://www.amazon.com/dp/B007VRAN2K/ref=pe_385040_30332190_TE_3p_M3T1_ST1_dp_1
Male connector: http://www.mouser.com/ProductDetail/Delphi-Connection-Systems/12010996/?qs=xyz6lfZ1ktLKpmaK%2bC9rnA==
Female Connector: http://www.mouser.com/ProductDetail/Delphi-Connection-Systems/12015791/?qs=sGAEpiMZZMs7eK6h2EBtKtZWmdIJZ52nkPFekVskfp8=

Mouser also lists the associated terminals and seals if you need them.

In the long term, if you want a perfect crimp you'll want to invest in the proper crimping tool (they are pricey). You can manage with some pliers and patience, but the proper crimping tool gives you a perfect result every time. Weatherpack crimper: http://www.amazon.com/gp/product/B005BSYYV2?psc=1&redirect=true&ref_=oh_aui_search_detailpage

I'll warn that you need to have a very symmetric crimp or the terminal won't fit in the connector... so the pliers approach can be fraught with peril.

- Mike