Turbocamino1.........you are correct with too small of a return you have too much pressure at idle and everywhere else. Yes the regulator is trying to do its job but if the fuel can not get back to the tank fast enough this is where you run into a problem.....
I saw this first hand.....I needed to replace my feedl line due to rust, I made a fitting at the rail and went -6 AN Braided SS from the rail all the way to the pump. I also omitted the factory filter and went to an inline billet serviceable unitl. I did not touch my return thinking it would be ok.......I was wrong:redface: I increased my feed but not the return and the car was pig rich no matter how much fuel I pulled out of the chip.
I then pulled all the stock return line, I made a -4 AN fitting into my regulator and ran -4 braided SS line all the way to the tank. I now have my fueling under control.
OddiesGN,
As far as your pushrods go you will need to measure them when assembling the engine, this is done with an adjustable pushrod tool and a wire feeler gauge. It is a fairly simple procedure and there are threads on it. Basically with the engine pretty much assembled minus the intake........you install your pushrod checker tool(it looks just like a pushrod but it is threaded internaly so it extends) and install the rocker bar.......As the plunger in the lifter collapses you will need to take a measurement from the top of the lifter plunger to the bottom of the plunger retainer clip. I dont remeber exactly where its supposed to be but I wanna say no less than .010 and no more than .040 for a nice quite engine (dont quote me on those figures its been a while since I built mine)
To get the lifter preload where you want you extend the pushrod tool until you hit your target preload number......once you get your target preload number you remove the pushrod tool and measure it. This gives to what length pushrod you need.
Alot of factors go into changing this......I am running stock heads that have never been milled nor has my block,I run Felpro 9441 gaskets stock rockers and I was able to run the pushrods that came in the kit. Because my lifter preload was within spec my engine is nice and quite.
Sorry for the long reply......its not easy to explain that stuf in a few words